956-AI Ultrasonic Flaw Detector

Item No.: 956
The AI ultrasonic flaw detector developed by iFLYTEK uses a microphone array and a camera combined with acoustic imaging technology to quickly scan the target area and generate a heat map of the partial discharge acoustic wave distribution.
Description
956-AI Ultrasonic Flaw Detector
  1. Product Overview
The AI ultrasonic flaw detector developed by iFLYTEK uses a microphone array and a camera combined with acoustic imaging technology to quickly scan the target area and generate a heat map of the partial discharge acoustic wave distribution, visually displaying the location of defects. The equipment achieves efficient detection through AI technology, which is suitable for equipment safety detection in electric power, petrochemical and other fields, can effectively identify hidden dangers such as partial discharge, and improve the intelligent level of industrial detection
  1. Product features
High performance and real-time fast detection
With powerful ultrasonic phased array technology performance and operating processing speed to ensure real-time rapid inspection, equipped with professional system data acquisition and analysis software, it provides flexible and scalable solutions for general and customized ultrasonic phased array inspection systems.
AI scalability
Based on iFLYTEK's leading AI image recognition technology, it can provide customers with customized defect recognition functions, which can intelligently identify blade defects, welding defects, and internal defects in castings, increasing the reliability of quality inspection and reducing the labor intensity of users.
Powerful voice control
The operation of the equipment through voice commands, such as adjusting the dB value, bandwidth and other instructions, frees both hands, helps the inspectors to detect a variety of complex working conditions efficiently and conveniently, improves efficiency, and avoids the damage to the equipment itself by foreign objects such as oil stains.
  1. Product parameters
weight
4KG
size
232mm x 190mm x 107mm
Cooling fan 2
2
Number of encoders supported 6 axes
Channel configuration
64:128PR
Number of digits 16 bits
A-scan amplitude Up to 800%
Maximum number of A-scan points
16384
Number of focal laws
8192
Max PRF 30 kHz
Maximum transfer rate
2GB/s
Digitization frequency
200MHz
voltage
±100V
Pulse width
20ns-1250ns
bandwidth
0.4 MHz to 25 MHz
Acquisition speed 60000 A scans/sec
gain
0-80 dB
average
Up to 64
Focus
Depth, sound path, projection
3D Focal Law Calculator
Yes
Setup Wizard
Yes
3D scan of the Gan cabin plan created In the tank
CAD import In the tank
  1. Fields of application
4.1 Power industry
  • Equipment inspection: detect internal defects (such as cracks, pores) such as transformers, generator rotors, high-voltage cables, insulators, etc.1.
  • Transmission facilities: check the hidden dangers of welds in iron towers, fittings and power pipelines to ensure the safe operation of the power grid234.
4.2 Aerospace
  • Key components: Detect internal defects such as aircraft engine blades, turbine discs, rocket fuel pipes, etc., to ensure flight safety567.
  • Welding quality: Evaluate the fuselage frame, spacecraft welds for non-fusion, porosity, etc.89.
4.3 Petrochemical industry
  • Pressure vessels and pipelines: detect cracks and corrosion in welds of storage tanks and oil pipelines to prevent leakage accidents 610.
  • Refining and chemical equipment: Evaluate internal damage such as reactors and heat exchangers to extend the life of equipment7.
4.4 Automotive and rail transit
  • Parts detection: internal defect identification of engine blocks, crankshafts, gears and other metal parts6.
  • Track Safety: Detect internal cracks in rails, fatigue damage to train wheels and axles